Our offline models are plant-specific software solutions without direct process connection and refer to a multitude of thermotechnical, mathematical and graphic modules developed by us. They will be used for tasks like:
Calculation of heating and cooling curves
Comparison of heating and cooling for different material qualities
Calculation of 3D-temperature distribution within material
Determination of the necessary furnace dimensions and of zone layout
Dimensioning of the gas and air supply
Calculation of possible furnace capacity and expected energy consumption
Evaluation and comparison of energy efficiency measures (e. g. preheating of material, regenerative firing, oxygen enrichment of combustion air)
Optimization of production sequence
Evaluation of existing furnace models
Calibration of furnace models based on temperature measurement tests
In order to schedule and optimize the production process offline models can be implemented into process control systems.